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G500

Modular machining center
The modular standard of the G500 machining center makes it the ideal solution for the flexible series production of automotive components such as cylinder blocks and cylinder crankcases.
With fast chip-to-chip times, ideal chip fall and horizontal machining, the G500 machine variant guarantees productive cutting in line with customers' specific requirements.
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Automotive
Technical data
Working travels
800/950/905
in X-/Y-/Z-axis (mm)
Max. speeds
90/50/100
in X-/Y-/Z-axis (m/min)
Interference diameter
900
(mm)
All technical data
Chip-to-chip time t1
2.6
according to VDI 2852 (s) relative to speed (rpm)
Positioning accuracy
0.006
in X-/Y-/Z-axis (mm)
Total weight
19,000/22,000
without/with pallet changer (kg)
Table load
525/525
without/with pallet (kg) (A-/B-axis)
The benefits at a glance
checkboxReduced machine width
checkboxMaximum tool length
checkboxFast tool change
checkboxBroad range of applications
checkboxModern machine design
checkboxExpandable tool pockets in the tool magazine
checkboxIntelligent power unit arrangement
checkboxHighly effective loading concept
Unique machine concept
Axes decoupling

To improve dynamics and rigidity and to achieve a compact configuration according to the modular concept, the motion axes of the G-modules have been divided into tool and part side.

Modular configuration

The standardized basic principle of the G-series permits a modularized manufacturing process with shorter throughput times and minimized part costs. This effectively reduces the number of assemblies while permitting a broad range of combinations.

Optimum flexibility

The G-module ensures a fast and flexible response to part modifications and to type changes. This modular principle also makes for easy reusability.

Extremely economic

The G-modules are designed for both wet and dry machining. In the system overall, they require only a very small footprint and are optimized for short throughput times. Thanks to constant further development, energy-saving measures are already offered as standard.

Completely future-proof

The G-series considers increasingly shorter innovation cycles and fast product changes. Its reduced footprint and commissioning effort makes it a flexible partner for all manufacturing tasks and any process modification.

Pure technology in the smallest space
Disk-type tool magazine of G500
Disk-type tool magazine

Fast tool change through an intelligent magazine to motorized spindle arrangement

Horizontal motorized spindle

For meeting the toughest cutting requirements

Tilting rotary table

Almost limitless machining potentials thanks to the largest possible swivel range

Chip disposal

Uninterrupted part machining with chip disposal by a scraper-type conveyor

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Disk-type tool magazine

Fast tool change through an intelligent magazine to motorized spindle arrangement

2
Horizontal motorized spindle

For meeting the toughest cutting requirements

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Tilting rotary table

Almost limitless machining potentials thanks to the largest possible swivel range

4
Chip disposal

Uninterrupted part machining with chip disposal by a scraper-type conveyor

Typical machining operations
Stator housing
IndustryAutomotive
MaterialAluminium alloy
Motorized spindle12,000 rpm
Power/torque40 kW/161.4 Nm
Control arm
IndustryAutomotive
MaterialAluminium alloy
Motorized spindle18,000 rpm
Power/torque29 kW/34.6 Nm
Crankcase
IndustryAutomotive
MaterialAluminium alloy
Motorized spindle18,000 rpm
Power/torque29 kW/34.6 Nm
Transmission case
IndustryAutomotive
MaterialAluminium alloy
Motorized spindle18,000 rpm
Power/torque29 kW/34.6 Nm

Tilting rotary tables

Various tilting rotary table versions are available for the G500, depending on the requirement. The powerful rotary tables are based on the latest torque motor technology and offer optimized dynamics.

Spindle versions

Besides the broad range of spindles, the motorized spindles designed and produced by GROB itself are the preferred choice for optimized process design. These are optimally matched to the G500 and have optimized quality features.

Motorized spindle versions
  • HSK-A63, 47 Nm, 12,000 rpm
  • HSK-A63, 47 Nm, 18,000 rpm
  • HSK-A63, 83 Nm, 12,000 rpm
  • HSK-A63, 86 Nm, 17,000 rpm
  • HSK-A63, 199 Nm, 8,000 rpm
  • HSK-A100, 185,5 Nm, 12,000 rpm
  • HSK-A100, 340 Nm, 6,000 rpm
  • HSK-A100, 344 Nm, 6,000 rpm
  • HSK-A100, 340 Nm, 10,000 rpm
  • HSK-A100, 575 Nm, 9,000 rpm
GROB Spindle Diagnostics (GSD)

GROB spindle diagnostics is a system that automatically monitors the condition of the motorized spindle. Benefits are a prolonged motorized spindle useful life, reduced tool wear and scheduled maintenance.

GROB Chip-in-Spindle Detection System (SiS)

This system is able to detect at an early stage tool clamping faults caused by chips between the plain surface and the spindle nose from 10 μm. So the machining process is optimized and rejects and damage are avoided.

Tool magazine

GROB tool magazine technology is set apart by fast chip-to-chip times, a smaller space requirement and optimized accessibility. Choose the right solution for you.

Single disk-type tool magazine
Single disk-type tool magazine
Double disk-type tool magazine
Double disk-type tool magazine
Tool change during machining
Tool change during machining
Tool changer arm
Tool changer arm

Control systems

Choose between the latest and most powerful CNC control systems from market leaders for the G500:

 

  • SIEMENS (standard)

 

  • FANUC (option)

Automation solutions

Draw on the experience we have garnered over several decades and benefit from the automation technology we tailor to meet your needs – from solutions with part storage systems to highly flexible manufacturing lines.

Loading systems
Loading systems

The G-series is designed for efficient work area loading. All loading devices are GROB proprietary developments, and so the individual components are guaranteed to be optimally matched.

Loading systems

Top loading

  • Agile loading gantry
  • Cartesian linear gantry
  • Cartesian linear gantry with telescope

 

Front loading

  • Automatic sliding changer
  • Swiveling changer
Transportation and automation components
Transportation and automation components

Together with the GROB automation system, the transport and automation components create a module from which complex automation systems can be combined. The high degree of standardization ensures the best possible price/performance ratio and a high degree of technical optimization.

Transportation and automation components
  • Automation system
  • Lifts
  • Swivel conveyors
  • Rotary tables
  • Lift transverse units
  • Swivel units
  • Storage systems
  • SPC stations
  • Zero-point clamping systems
  • Adapter plates
GROB Service
Customer service

GROB SYSTEMS, Inc. 
Phone:  +1 (419) 358-9015
E-mail:   info@us.grobgroup.com